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Making Shoji: Traditional Japanese Sliding Doors

In this six day course, we'll start with an overview of building design and application of traditional post and beam framing system. Next we will move into layout using the Japanese framing square and centerline methods. Standard square wedged or pegged mortise and tenons, and housed beam dovetails joints will be utilized. Finally we will move to the roof, covering curved beam scribing.

With layout complete, we will cut out the joints covering classic techniques for efficient and accurate execution. Finally we can hand plane all of the surfaces and then assemble the frame.

 

Making Shoji: Traditional Japanese Sliding Doors

6 Days, Some Skills Required

 

Summer 2026
August 17-21

 
 

We'll start this six-day course with reviewing and delving deeper into material selection covering the qualities of various wood species and grain types. We’ll move into stock preparation, straightening and squaring our material by hand. Next, we’ll review types of joints and their application, then begin layout using the Japanese carpenters square. Those who wish to set up a sumitsubo and sumisashi are welcome to bring them along. We'll cut out the joints with hand tools and practice finish planing, further refining our shavings and techniques. Starting with various types of mortise and tenon joints, we'll progress to dovetails, then on to splice joints of various complexity.

These joints along with the woodworking methods and techniques used to cut them have historically been broadly applied to all types of woodworking in Japan; from grand temples to residences including interior woodwork, plus all the fixtures such as doors and traditional furniture like low tables and chests (tansu). The learning is hands-on, step-by-step instruction, in this impressive tradition. 

This class is intended to provide a foundation of the basics in woodworking and will be a prerequisite for future construction classes.

Tools

Required

  • Chisels
    18 mm(3/4’’) and 12mm (1/2") are required but bring other various sizes, including slick chisels, if you have them; 48 mm (1 7/8”) will be very helpful. Any brand of chisel will work; of course Japanese would be best.

  • Hand planes
    At least one Japanese smoothing plane and one Japanese scraper plane (tachiganna). Also associated tools for conditioning the block such as a beveled straight edge.

  • Saws
    One medium 270mm Ryoba (double-edged) saw: Also a small saw 210mm~240mm crosscut or ryoba for tenon shoulders or a crosscut Dozuki (Japanese Backsaw) will be useful.

  • Sharpening Stones
    Japanese water stones required: one medium (1000~1200 grit) and one finish stone (minimum 4000 grit). Bring other stones that you commonly use such as a course stone (220~600 grit) and any intermediate stones. Stone flattening tools such as a kanaban and sandpaper, bucket for water, etc. 

  • Hammers
    One medium size 375~550g for mortising work. Other size hammers can be useful too.

  • Layout tools
    One flexible full-size Japanese carpenter's square. It can have inch or shyaku measurements. We will not be using metric scale. A machinist's square or a try-square could also be useful. For marking, bring good quality pencils (Mitsubishi Hi-uni is best) or a Japanese bamboo brush (sumi-sashi) with ink pot (sumi-tsubo). Note: if you are purchasing a new sumitsubo, be sure to get silk and string. Raw silk purchased from a yarn supply rather than tool stores will be much higher quality. In addition, a marking gauge can be useful.

If you are driving and have room, please bring any other hand tools that you would normally use for woodworking (No power tools).

Here is a link to the Japanese Carpentry Class Tool List that you can print. 

Prerequisites

Some skills required. Completion of the Japanese Tools class at PTSW is required. Applicants who enroll without having met this requirement might not be allowed to enroll. If you believe your experience qualifies you to take this course, please send a detailed description of your experience to registrar@ptwoodschool.org

Class Information and Registration

Class runs 9:00 am to 5:00 pm Monday through Saturday in Building 304 at Fort Worden. Map
Please read our What to Expect page for general information about the School.
Please also read our Registration Policy.
If the course is full, please sign up for the waitlist.

Class size: 10
Cost: $1,170
Materials Charge: $75